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Installing Fillerboards

Expansion Joint Fillerboards

INSTALLING FILLERBOARDS IN CONSTRUCTION PROJECTS

 

Corkjoint is a specialist in the development, manufacture and supply of many types of fillerboards. They are a critical component in the construction of large or small-scale projects that involve the installation of concrete slabs or structures.

This Installing Fillerboards Guide is set out to quickly guide our customers to the installation and other procedures necessary to correctly install them.

It is important to note that the specific installation procedures vary depending on the type of fillerboard, joint design, and project requirements. By choosing the right type of expansion joint fillerboard and installing it correctly, construction professionals can ensure the longevity and structural integrity of their concrete projects, which is essential for maintaining safety, efficiency, and long-term viability.

It is crucial to refer to the manufacturer’s instructions and consult with our qualified professionals for guidance tailored to your specific construction project.  For a quick overview of all our standard fillerboards,click here.

CORKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard

CORKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard

INSTALLING FILLERBOARDS

CORKJOINT® N.E.C Cork Fillerboard is supplied to site packaged and ready for use and is simply glued to the existing concrete and the concrete poured against it. A Tear Off Cap can be then removed for any sealant required over the joint. Read More

PRODUCT DESCRIPTION

CORKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard is manufactured to ASTM Type II from high grade granulated cork and resin binders making it highly suitable as a fillerboard support for joint sealants for use in movement joints.Read More

AREAS OF APPLICATION

CORRKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard can be used in a wide range of construction projects where there is a need for expansion joints or construction joints. Here are some common areas of application for cork fillerboards.Read More

PHYSICAL PROPERTIES

Read More link to Physical Properties Information.

TYPICAL APPLICATIONS

Read More link to Typical Applications

CORKJOINT® Self Expanding Cork Fillerboard Complying too ASTM D1752 Type III

CORKJOINT® Self Expanding Cork Fillerboard Complying too ASTM D1752 Type III

CORKJOINT® Self Expanding Cork Fillerboard Complying too ASTM D1752 Type III is supplied to site packaged and ready for use and is simply glued to the existing concrete and the concrete poured against it, a Tear Off Cap can be then removed for any sealant required over the joint. Read More

CORKJOINT® Self Expanding Cork Fillerboard Complying too ASTM D1752 Type III is manufactured to expand according to the ASTM D1752 Type III specification and is manufactured from the bark of the cork oak tree and granulated to be compressed into blocks then cut into sizes to suit your requirements on site. Read More

CORKJOINT® Self Expanding Cork Fillerboard Complying too ASTM D1752 Type III can be used in a wide range of construction projects where there is a need for expansion joints or construction joints. Here are some common areas of application for cork fillerboards. Read More

Read Moreto link to the Physical Properties information.

Read More to link to Typical Applications.

JOINTFLEX® Closed Cell Polyethylene Fillerboard

JOINTFLEX® Closed Cell Polyethylene Fillerboard

CORKJOINT® N.E.C Cork Fillerboard is supplied to site packaged and ready for use and is simply glued to the existing concrete and the concrete poured against it. A Tear Off Cap can be then removed for any sealant required over the joint. Read More

CORRKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard can be used in a wide range of construction projects where there is a need for expansion joints or construction joints. Here are some common areas of application for cork fillerboards.Read More

CORRKJOINT® N.E.C Resin Bonded (Type II) Cork Fillerboard can be used in a wide range of construction projects where there is a need for expansion joints or construction joints. Here are some common areas of application for cork fillerboards.Read More

Read Moreto link to the Physical Properties information.

Read More to link to Typical Applications.

EZE-FLEX Closed Cell Polyethylene Fillerboard

EZE-FLEX Closed Cell Polyethylene Fillerboard

Jointflex® is cut to size from sheets with a sharp retractable blade and adhered to the first concrete structure by a contact adhesive. Adhesive is applied directly to the Jointflex® in 50mm diameter ‘spots’ @ 300mm centers (approximately) or as required. Also refer to our installation method, available upon request. Read More

CORKJOINT EZE-FLEX Closed Cell Polyethylene Fillerboard is a closed cell, crossed linked, non-absorbent polyethylene expansion joint filler board, similar to Jointflex®, for use in expansion and isolation joints in concrete and masonry structures. Eze-Flex is non-absorbent and has excellent properties allowing it to be used in water retaining / excluding structures where, potable, salt, chlorine and sewerage water is present.Read More

  • Slab on ground
  • Brickwork and blockwork
  • Reinforced concrete structures
    Concrete roads and pavements
  • Suspended Slabs
  • Basements and tunnels
  • Water retaining / excluding structures
  • Dams and reservoirs Read More

Read Moreto link to the Physical Properties information.

Read More to link to Typical Applications.

JOINTFLEX® BACKER ROD Closed Cell Polyethylene Filler

JOINTFLEX® BACKER ROD Closed Cell Polyethylene Filler

Choose a diameter or square section which is approximately 20% to 25% bigger than the actual joint size so it can be compressed to fit inside the joint, creating a tight and firm fit. Apply the backer rod to your specified depth for the sealant application. Read More

CORKJOINT JOINTFLEX® BACKER ROD Closed Cell Polyethylene Filler are manufactured from closed cell polyethylene, are non-absorbing, are U.V resistant and have excellent weatherability properties. It is a type of material that is commonly used in construction projects as a backing material for sealing joints, gaps, and cracks in various surfaces. It is particularly useful in applications where a flexible, compressible material is needed to create a watertight seal.Read More

Jointflex® Backer Rod are used in joints in pre-cast and cast-in-situ concrete elements to give support to the joint sealant application, aid in the correct joint sealant geometry (application depth and shape) and prevent the joint sealant from adhering to the top of the expansion joint filler board (3-way bonding), acting as a bond breaker. Read More

Read Moreto link to the Physical Properties information.

Read More to link to Typical Applications.

CJ-100 Adhesive

JOINTFLEX® BACKER ROD Closed Cell Polyethylene Filler

APPLICATION PROCEDURES

CJ-100 Adhesive is used to install Corkjoint’s range of hydrophilic waterstops and expansion joint fillerboards. 

  1. Surface must be clean, dry and free of dirt, grease, oil & water.
  2. Stir adhesive thoroughly before use.
  3. Apply the adhesive to both surfaces to be bonded with a dry, clean, brush or scraper to give a uniform coating.
  4. Allow the solvents to evaporate until adhesive film is “tacky” or “touch dry”. It will take between 10 to 20 minutes depending upon the surface porosity and the weather conditions.
  5. Position the coated surfaces accurately before assembling them, and upon installation, apply an even pressure to the installed material to consolidate the bond.
  6. Bond strength can be fully obtained after 24 hours.Read More

PRODUCT DESCRIPTION

CORKJOINT CJ-100 Adhesive is a premium quality solvent-based synthetic rubber resin adhesive formulated to bond a variety of common materials. It has high viscosity, short tack time, is easy-to-apply, offers superior bonding strength and cost savings.Read More

AREAS OF APPLICATION

CJ-100 (CJ100) is suitable for bonding rubber, cork and closed-cell polyethylene to  concrete surfaces.

Note: The product’s design and performance, its intended use, installation and final confirmation and approval for se, must be provided by the project’s Design Engineer and Project Manager. Read More

PHYSICAL PROPERTIES

Read More to link to the Physical Properties information.